Boiler Guide in Textile Industry |How to Choose A Suitable Boiler for Textile Manufacturing industry?

May 08, 2021

Boilers are important industrial equipment in the textile industry. Whether in textile engineering, fabric production, clothing manufacturing or other textile processes, many manufacturing processes require the use of steam or hot water produced by industrial boilers. Therefore, the choice of boiler system for textile manufacturing should be carefully considered.

How does the boiler help realize textile manufacturing?

Boiler applications in the textile industry

Pretreatment

The pretreatment stage is the most important stage in textile processing. It needs to remove dirt or impurities that may damage the quality of the fabric during processing to prepare raw materials or fabrics for dyeing and finishing. In this process, high-quality steam and hot water are required, so an efficient steam boiler is required.

Sizing

The sizing process is an important process for the preparation of weaving. It is not only the embodiment of the quality of the previous process, but also the guarantee of the quality of the subsequent process.

To minimize the brittle break rate of sizing, increase the sizing rate, ensure the moisture regain rate, and increase the weaving rate, a high-quality steam boiler is needed.

Bleach

Depending on the type of fabric and the final product, several different methods are used in the bleaching process. Steam is one of the more common methods used in textile bleaching. Boilers can help provide specific settings for the heat and moisture required for bleaching on many types of fabrics.

Dyeing

The dyeing process involves adding pigments or dyes to textiles to give them color. Dyeing works well on all kinds of textiles, including cotton, rayon, jute, nylon, wool, silk, and even synthetic fibers. Technically speaking, dyeing can be carried out at any stage, usually in the weaving stage of textile fiber, yarn production or textile processing. The transfer of dyes to fabrics requires steam to provide precise heat and moisture. The steam boiler can heat water and steam to the specific temperature required to dye the fabric into the proper color.

Finishing (drying)

The finishing process of textile processing is complex and involves multiple steps. Including, textile wrinkle removal. Using dry heat or a traditional iron is also a common method for removing wrinkles on clothes and other types of textiles. However, for some fabrics, steam is the ideal method, and the use of a steam boiler becomes an important part of the process.

How to Select a Proper Boiler for Textile Industry

1.Boiler that can save energy costs:

In textile enterprises, the cost of water, steam, electricity, fuel and energy accounts for about 43% of the total cost. Among them, the cost of steam is the main cost, second only to the cost of textile manufacturing. Therefore, energy saving and emission reduction have become an indispensable means for textile companies to reduce overall operating costs.As the main source of energy for the textile industry, It is important to choose a boiler that saves operating costs.

2. Boiler that can save environmental protection cost:

There are many pollution sources in the textile industry. About 40% of the pollution sources in the textile industry are caused by slurry and boiler exhaust gas. Improper treatment of boiler exhaust gas can cause serious pollution and increase the environmental protection investment of enterprises. Choosing an environmentally friendly boiler can solve this problem.

3. Boiler that can save labor cost:

The content covered in labor costs is diverse and complex, including worker wages, personal insurance, and skills training. Highly automated, high-safety boilers, remote monitoring and technical training can effectively help textile companies reduce labor costs and hidden risks.

4. Boiler that can save maintenance cost:

Long commissioning cycles, high failure rates, long-term maintenance, etc. will cause excessive maintenance costs and reduce the market competitiveness of products. Therefore, from a long-term perspective, textile mills should choose boilers with high stability and high convenience to reduce maintenance costs in the later period.

Conclusion:

Textile manufacturing is a complex process, but the correct choice of boiler system can make the process easier. Many textile manufacturers find that EPCB boilers are the best choice. In view of the aforementioned boiler system, choosing an EPCB boiler can greatly change the production efficiency of your textile manufacturing plant, save operating costs, and enable you to focus on creating high-quality products, thereby enhancing your company's competitiveness.